CASE STUDIES.
Ashburn Chemical Technologies.
Ashburn’s 7700EP Case Study: A Success Story
August 2023
A manufacturing facility was experiencing difficulties in maintaining the correct and consistent concentration levels of their two-part coolant system across 18 pieces of machinery. The improper concentration levels led to the formation of fungus and soaps in the Heller cell and reclamation system, posing safety concerns and causing clogs in filters, resulting in unplanned downtime
Ashburn’s 7700EP Saves Money, Eliminates Stench and Improves Coolant Life
July 2023
A metalworking company based in Arkansas, was facing issues primarily related to unpleasant odors and smells caused by using a competitor’s coolant. Seeking a solution, they turned to Ashburn Chemical Technologies for recommendations.
EcoKlean Reduces Costs, Maintains Quality
April 2023
A global supplier of advanced powertrain solutions was looking for a cleaning solution that was both effective and cost-efficient. After assessing the situation, Ashburn recommended the use of EcoKlean, a high-performance, eco-friendly floor cleaner, in five-gallon pails.
Ashburn’s APEX 8500 Increases Tool Life 3x When Machining Stainless Steel
October 2022
A family-owned manufacturing shop recently started having issues with a product they had been using for three-four years. Despite troubleshooting, the manufacturing shop continued to struggle with foam issues and coolant splitting in thesump when machining stainless steel, Inconel and carbon steel.
Ashburn’s VXT100 Improves Surface Finish and Increases Tool Life 250%
April 2022
A fastener and hardware manufacturer machining stainless and carbon steel started having issues with the cutting oil they had been using for 20 years. Despite significant troubleshooting, they continued to struggle with poor surface finish and the development of burn marks on the cutting tools which resulted in frequent tool changes. These challenges lead to increased maintenance costs, downtime and loss of productivity.
Ashburn 3000RI saves customer $2,000/month and reduces process time.
March 2021
Ashburn Chemical was brought in to analyze the operation and provide a product recommendation in a bearing and cylinder parts manufacturer, looking to improve process, reduce fluid usage, and lower costs.
APEX 7700EP Extended tool life while reducing fluid usage due to reduced drag out
February 2021
Ashburn Chemical was brought in to analyze the operation and provide a product recommendation in a bearing and cylinder parts manufacturer, looking to improve process, reduce fluid usage, and lower costs.
Ashburn 7090 Improves Part Finish and Tool Life in Multi-Operation Machining of Aluminum
February 2020
Ashburn Chemical was brought in to analyze the operation and provide a product recommendation in a mid west electronics manufacturer, looking to lower costs and improve finish on machined aluminum electronic parts.
Apex 7700EP Outperforms Major Competitors
January 2020
A precision machine shop in Texas was looking for a premium, clean-running semi-synthetic coolant that would help achieve the surface finish required by their customer. The part is machined for a major oilfield services company and requires very tight tolerances.
Apex 8500 Semi-Synthetic Coolant Lowers Cost and Increased Tools Life
November 2019
A major Oilfield Services and Product manufacturer was seeking cost reduction and process improvement for a machining operation using 5/8” insert drills that are run 6 days out of the week. Ashburn Chemical Technologies was brought in to evaluate this process and give a recommendation.
Ashburn 7090 Provides Significant Cost Savings in Magnesium Machining Operation
November 2019
Automotive die casting and precision machine shop in Missouri was experiencing excessive coolant usage in machining operations on die cast magnesium. Ashburn Chemical was brought in to analyze the operation and recommend a solution.
EcoClean Cleans Tanks Faster, Reducing Cost
October 2016
A major cosmetics manufacturer was seeking cost reduction and process improvement for a tank cleaning procedure.
EnviroGreen Max Increases Throughput by 25%
March 2016
Ashburn Chemical Technologies was brought into a major automotive engine rebuilder’s facility to evaluate and improve their engine head cleaning process.
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